ASTM A653/A653M-11 - 1.11.2011
 
1. Scope

1.1 This specification covers steel sheet, zinc-coated (galvanized) or zinc-iron alloy-coated (galvannealed) by the hot-dip process in coils and cut lengths.

1.2 The product is produced in various zinc or zinc-iron alloy-coating weights [masses] or coating designations as shown in Table 1 and in Table S2.1.

1.3 Product furnished under this specification shall conform to the applicable requirements of the latest issue of Specification A924/A924M, unless otherwise provided herein.

1.4 The product is available in a number of designations, grades and classes in four general categories that are designed to be compatible with different application requirements.

1.4.1 Steels with mandatory chemical requirements and typical mechanical properties.

1.4.2 Steels with mandatory chemical requirements and mandatory mechanical properties.

1.4.3 Steels with mandatory chemical requirements and mandatory mechanical properties that are achieved through solid-solution or bake hardening.

1.5 This specification is applicable to orders in either inch-pound units (as A653) or SI units (as A653M). Values in inch-pound and SI units are not necessarily equivalent. Within the text, SI units are shown in brackets. Each system shall be used independently of the other.

1.6 The text of this specification references notes and footnotes that provide explanatory material. These notes and footnotes, excluding those in tables and figures, shall not be considered as requirements of this specification.

1.7 Unless the order specifies the M designation (SI units), the product shall be furnished to inch-pound units.

1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

TABLE 1 Weight [Mass] of Coating RequirementsA, B, C

Note— Use the information provided in 8.1.3 to obtain the approximate coating thickness from the coating weight [mass].

Minimum RequirementD
Triple-Spot Test (TST)
Single-Spot Test (SST)

Inch-Pound Units

Type

Coating Designation

TST
Total Both Sides, oz/ft2

TST
One Side, oz/ft2

SST
Total Both Sides, oz/ft2

Zinc

G01

no minimum

no minimum

no minimum

G30

0.30

0.10

0.25

G40

0.40

0.12

0.30

G60

0.60

0.20

0.50

G90

0.90

0.32

0.80

G100

1.00

0.36

0.90

G115

1.15

0.40

1.00

G140

1.40

0.48

1.20

G165

1.65

0.56

1.40

G185

1.85

0.64

1.60

G210

2.10

0.72

1.80

G235

2.35

0.80

2.00

G300

3.00

1.04

2.60

G360

3.60

1.28

3.20

Zinc-iron alloy

A01

no minimum

no minimum

no minimum

A25

0.25

0.08

0.20

A40

0.40

0.12

0.30

A60

0.60

0.20

0.50

SI Units

Type

Coating Designation

TST
Total Both Sides, g/m2

TST
One Side, g/m2

SST
Total Both Sides, g/m2

Zinc

Z001

no minimum

no minimum

no minimum

Z90

90

30

75

Z120

120

36

90

Z180

180

60

150

Z275

275

94

235

Z305

305

110

275

Z350

350

120

300

Z450

450

154

385

Z500

500

170

425

Z550

550

190

475

Z600

600

204

510

Z700

700

238

595

Z900

900

316

790

Z1100

1100

390

975

Zinc-iron alloy

ZF001

no minimum

no minimum

no minimum

ZF75

75

24

60

ZF120

120

36

90

ZF180

180

60

150

A The coating designation is the term by which the minimum triple spot, total both sides coating weight [mass] is specified. Because of the many variables and changing conditions that are characteristic of continuous hot-dip coating lines, the zinc or zinc-iron alloy coating is not always evenly divided between the two surfaces of a coated sheet; nor is it always evenly distributed from edge to edge. However, the minimum triple-spot average coating weight (mass) on any one side shall not be less than 40 % of the single-spot requirement.

B As it is an established fact that the atmospheric corrosion resistance of zinc or zinc-iron alloy-coated sheet products is a direct function of coating thickness (weight (mass)), the selection of thinner (lighter) coating designations will result in almost linearly reduced corrosion performance of the coating. For example, heavier galvanized coatings perform adequately in bold atmospheric exposure whereas the lighter coatings are often further coated with paint or a similar barrier coating for increased corrosion resistance. Because of this relationship, products carrying the statement meets ASTM A653/A653Mrequirements should also specify the particular coating designation.

C International Standard, ISO 3575, continuous hot-dip zinc-coated carbon steel sheet contains Z100 and Z200 designations and does not specify a ZF75 coating.

D No minimum means that there are no established minimum requirements for triple- and single-spot tests.

 
2. Referenced Documents

E517-24

Standard Test Method for Plastic Strain Ratio r for Sheet Metal

A924/A924M-26

Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

D7396-25

Standard Guide for Preparation of New, Continuous Zinc-Coated (Galvanized) Steel Surfaces for Painting

A370-26

Standard Test Methods and Definitions for Mechanical Testing of Steel Products

E646-16(2024)

Standard Test Method for Tensile Strain-Hardening Exponents (n -Values) of Metallic Sheet Materials

B852-16(2022)

Standard Specification for Continuous Galvanizing Grade (CGG) Zinc Alloys for Hot-Dip Galvanizing of Sheet Steel

Continuous Hot-Dip Zinc-Coated Carbon Steel of Structural Quality

ISO3575

Continuous Hot-Dip Zinc-Coated Carbon Steel of Commercial and Drawing Qualities

B6-23

Standard Specification for Zinc

A902-24

Standard Terminology Relating to Metallic Coated Steel Products

A90/A90M-21

Standard Test Method for Weight [Mass] of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings

A568/A568M-25a

Standard Specification for Steel, Sheet, Carbon, Structural, and High-Strength Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements for (Includes all amendments and changes 12/5/2025).