ASTM B240-09 - 1.10.2009
 
1. Scope

1.1 This specification covers commercial zinc and zinc-aluminum (ZA) alloys in ingot form for remelting for the manufacture of pressure die castings, foundry castings and continuous cast bar stock as designated and specified in Table 1. Seven alloy compositions are specified, designated as follows:

Common

Traditional

ASTMA

UNSA

Alloy 3

Zamak 3

AG 40A

Z33521

Alloy 7

Zamak 7

AG 40B

Z33522

Alloy 5

Zamak 5

AC 41A

Z35530

Alloy 2

Zamak 2

AC 43A

Z35540

ZA-8

ZA-8

...

Z35635

ZA-12

ZA-12

...

Z35630

ZA-27

ZA-27

...

Z35840

__________

A See Table 1, footnote B.



1.2 Zinc alloys Z33521, Z33522, Z35530, and Z35540 are used primarily for remelting in the manufacture of pressure die castings. Zinc-aluminum alloys Z35635, Z35630, and Z35840 are used for remelting in the manufacture of both foundry and pressure die castings. Castings made from these ingots are specified in Specification B86, Standard Specification for Zinc and Zinc-Aluminum Alloys for Foundry and Die Castings.

1.3 The values stated in inch-pound units are to be regarded as standard.

1.4 Systems of nomenclature used to designate zinc and zinc-aluminum (ZA) alloys used for casting are described in Appendix X1.

1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data Sheet (MSDS) for this product/material as provided by the manufacturer, to establish appropriate safety and health practices, and determine the applicability of regulatory limitations prior to use.

TABLE 1 Chemical and North American Color Code Requirements

Alloy 3 A, B, C, D

Alloy 7 A, B, C, D

Alloy 5 A,B ,C ,D

Alloy 2 A,B ,C,D

ZA-8 B, C, E

ZA-12 B, C, E

ZA-27 B, C, E

Zamak 3

Zamak 7

Zamak 5

Zamak 2

ZA-8

ZA-12

ZA-27

(AG40A)

(AG40B)

(AC41A)

(AC43A)

Z33521

Z33522

Z35530

Z35540

Z35635

Z35630

Z35840

Color CodeF

None

Brown

Black

Green

Blue

Orange

Purple

Element

Aluminum

3.9-4.3

3.9-4.3

3.9-4.3

3.9-4.3

8.2-8.8

10.8-11.5

25.5-28.0

Magnesium

0.03-0.06

0.010-0.020

0.03-0.06

0.025-0.05

0.02-0.03

0.02-0.03

0.012-0.020

Copper

0.10 max

0.10 max

0.7-1.1

2.7-3.3

0.9-1.3

0.5-1.2

2.0-2.5

Iron, Max

0.035

0.075

0.035

0.035

0.035

0.05

0.07

Lead, Max

0.0040

0.0030

0.0040

0.0040

0.005

0.005

0.005

Cadmium, Max

0.0030

0.0020

0.0030

0.0030

0.005

0.005

0.005

Tin, Max

0.0015

0.0010

0.0015

0.0015

0.002

0.002

0.002

Nickel

- - -

0.005-0.020

- - -

- - -

- - -

- - -

- - -

ZincG

Remainder

Remainder

Remainder

Remainder

Remainder

Remainder

Remainder

A Zinc alloy ingot for die casting may contain nickel, chromium, silicon, and manganese in amounts of up to 0.02, 0.02, 0.035 and 0.05 %, respectively. No harmful effects have ever been noted due to the presence of these elements in up to these concentrations and, therefore, analyses are not required for these elements, except that nickel analysis is required for Z33522.

B ASTM alloy designations were established in accordance with Practice B275. UNS assignations were established in accordance with Practice E527. The last digit of a UNS number differentiates between alloys of similar composition. UNS designations for ingot and casting versions of an alloy were not assigned in the same sequence for all alloys.

C For purposes of acceptance and rejection, the observed value or calculated value obtained from analysis should be rounded to the nearest unit in the last right-hand place of figures, used in expressing the specified limit, in accordance with the rounding procedure prescribed in Practice E29.

D When this material is required to conform to ISO Standard 301, the chemical limits for thallium and indium each shall not exceed 0.001 %.

E Zinc-aluminum ingot for foundry and pressure die casting may contain nickel, chromium, and manganese in amounts of up to 0.01 % each or 0.03 % total. No harmful effects have ever been noted due to the presence of these elements in up to these concentrations and, therefore, analyses are not required for these elements.

F Refer to Practice B908. (Note: Colors indicated are for North American applications.)

G Determined arithmetically by difference.

 
2. Referenced Documents

B86-23

Standard Specification for Zinc and Zinc-Aluminum (ZA) Alloy Foundry and Die Castings

B897-23

Standard Specification for Configuration of Zinc and Zinc Alloy Jumbo, Block, Half Block, and Slab Ingot

B949-23

Standard Specification for General Requirements for Zinc and Zinc Alloy Products

E29-22

Standard Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications

ISO 301

Zinc Alloy Ingots Intended for Casting

ISO 3815–1

Zinc and zinc alloys -- Part 1: Analysis of solid samples by optical emission spectrometry.

Methods for Emission Spectrochemical AnalysisMethods for Emission Spectrochemical Analysis: General Practices, Nomenclature, Standard Methods, Proposed Methods, Suggested Methods, ASTM International, 1982.

B899-25

Standard Terminology Relating to Non-ferrous Metals and Alloys

B908-22

Standard Practice for the Use of Color Codes for Zinc Casting Alloy Ingot

E527-23

Standard Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)

B275-14

Standard Practice for Codification of Certain Zinc, Tin and Lead Die Castings (Withdrawn 2020)

E536-23

Standard Test Methods for Chemical Analysis of Zinc and Zinc Alloys

ISO 3815–2

Zinc and zinc alloys -- Part 2: Analysis by inductively coupled plasma optical emission spectrometry.