ASTM D4919-23 - 15.3.2023
 
Significance and Use

4.1?The UN performance tests are based on the degree of hazard presented by the proposed hazardous material(s) to be packaged.

4.2?Substances and articles which are hazardous are assigned to a specific packing group as defined in 3.8.1 and may be determined by referencing 49 CFR 172.101 hazardous materials table.

4.3?Only packaging designs that have been successfully tested to the UN performance standards as defined in 3.8.2 may have the UN specification mark applied to the outer packaging. Hazardous Materials may not be transported in a packaging that does not bear the appropriate UN specification markings unless otherwise authorized by the applicable competent authority.

4.4?Packages successfully tested to the UN performance standards may or may not withstand the North American distribution environment. To further evaluate the suitability of the package it is strongly recommended that additional tests as detailed in Practice D4169 or other carrier specified test requirements be conducted.

 
1. Scope

1.1?This guide identifies the key information required for United Nations (UN) packaging certification to ensure the selected packaging will be certified to the appropriate level for its intended use and provides guidance for locating relevant sections of the United States Department of Transportation Title 49 Code of Federal Regulations (CFR). Consult with a regulatory specialist whenever needed.

1.2?This guide provides assistance in determining the appropriate performance tests required to certify packaging designs to the United States Department of Transportation Title 49 Code of Federal Regulations performance oriented packaging standards based on the United Nations Recommendations on the Transport of Dangerous Goods..

1.3?This guide covers the testing for transportation of hazardous materials (dangerous goods) packagings for net masses not exceeding 400 kg (880 lb) or capacities not exceeding 450 L (119 gal), excepting packagings for infectious substances, radioactive materials, cylinders and other receptacles for gases.

1.4?This guide does not replace domestic or international regulatory requirements for hazardous materials packaging but is strongly recommended to be used in conjunction with those regulations.

1.5?The user of this guide must be trained in accordance with the United States Department of Transportation Title 49 Code of Federal Regulations (49 CFR) as required by 172.700 and should be familiar with other applicable hazardous materials regulations such as: International Civil Aviation Organization (ICAO) Technical Instructions for the Safe Transport of Dangerous Goods by Air, and the International Maritime Dangerous Goods Code (IMDG Code) and carrier rules such as International Air Transport Association (IATA) Dangerous Goods Regulations.

1.6?The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

1.7?This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.8?This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

 
2. Referenced Documents

D4169-23e1

Standard Practice for Performance Testing of Shipping Containers and Systems (Includes all amendments and changes 3/27/2024).

D999-08(2023)

Standard Test Methods for Vibration Testing of Shipping Containers

D996-23

Standard Terminology of Packaging and Distribution Environments

D685-22

Standard Practice for Conditioning Paper and Paper Products for Testing

D323-26

Standard Test Method for Vapor Pressure of Petroleum Products (Reid Method)

D642-25

Standard Test Method for Determining Compressive Resistance of Shipping Containers, Components, and Unit Loads

D5570-94(1999)

Standard Test Method for Water Resistance of Tape and Adhesives Used as a Box Closure

D5276-19(2023)

Standard Test Method for Drop Test of Loaded Containers by Free Fall

D4991-25

Standard Test Method for Leakage Testing of Empty Rigid Containers by Vacuum Method

D4577-19(2023)

Standard Test Method for Compression Resistance of a Container Under Constant Load

D4359-90(2024)

Standard Test Method for Determining Whether a Material Is a Liquid or a Solid

D4332-22

Standard Practice for Conditioning Containers, Packages, or Packaging Components for Testing

49 CFR

United States Department of Transportation Code of Federal Regulations Title 49, Transportation, Parts 100-199 Available from Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402-9371 (website: hazmat.dot.gov).

United Nations Recommendations on the Transport of Dangerous Goods Available from United Nations, 1 United Nations Plaza, New York, NY 10017, http://www.un.org.

Steel Shipping Container Institute (SSCI)

UN Test Procedures for 1A1 and 1A2 Steel Drums Available from the Steel Shipping Container Institute (SSCI), 1101 14th Street NW, Washington, DC 20005, http://www.steelcontainers.com.

ISO 535

Determination of Water Absorption of Paper and Board (Cobb Method) Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.