ASTM D5364-08 - 1.11.2008
 
Significance and Use

This guide provides information, requirements and recommendations for design professionals, fabricators, installers and end-users of FRP chimney liners. FRP is a cost-effective and appropriate material of construction for liners operating at moderate temperatures in a corrosive chemical environment.

This guide provides uniformity and consistency to the design, fabrication, and erection of fiberglass-reinforced plastic (FRP) liners for concrete chimneys with coal-fired units. Other fossil fuels will require a thorough review of the operating and service conditions and the impact on material selection.

This guide is limited specifically to FRP liners within a supporting concrete shell and is not applicable to other FRP cylindrical structures.

 
1. Scope

1.1 This guide offers direction and guidance to the user concerning available techniques and methods for design, material selection, fabrication, erection, inspection, confirmatory testing, quality control and assurance.

1.2 These minimum guidelines, when properly used and implemented, can help ensure a safe and reliable structure for the industry.

1.3 This guide offers minimum requirements for the proper design of a FRP liner once the service conditions relative to thermal, chemical, and erosive environments are defined. Due to the variability in liner height, diameter, and the environment, each liner must be designed and detailed individually.

1.4 Selection of the necessary resins and reinforcements, composition of the laminate, and proper testing methods are offered.

1.5 Once the material is selected and the liner designed, procedures for proper fabrication of the liner are developed.

1.6 Field erection, sequence of construction, proper field-joint preparation, and alignment are reviewed.

1.7 Quality control and assurance procedures are developed for the design, fabrication, and erection phases. The quality-assurance program defines the proper authority and responsibility, control of design, material, fabrication and erection, inspection procedures, tolerances, and conformity to standards. The quality-control procedures provide the steps required to implement the quality-assurance program.

1.8 Appendix X1 includes research and development subjects to further support recommendations of this guide.

1.9 DisclaimerThe reader is cautioned that independent professional judgment must be exercised when data or recommendations set forth in this guide are applied. The publication of the material contained herein is not intended as a representation or warranty on the part of ASTM that this information is suitable for general or particular use, or freedom from infringement of any patent or patents. Anyone making use of this information assumes all liability arising from such use. The design of structures is within the scope of expertise of a licensed architect, structural engineer, or other licensed professional for the application of principles to a particular structure.

Note 1—There is no known ISO equivalent to this standard.

1.10 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

1.11 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Section

Introduction and Background

Scope and Objective

1

Referenced Documents

2

ASTM Standards 2.1

2.1

ACI Standard

2.2

NFPA Standard

2.3

ASME Standards

2.4

Terminology

3

ASTM Standard General Definitions

3.1

Applicable Definitions

3.2

Descriptions of Terms Specific to This Standard

3.3

Symbols

3.4

Significance and Use

4

Service and Operating Environments

5

Service Conditions

5.1

Environmental Severity

5.2

Chemical Environment

5.3

Erosion/Abrasion Environment

5.4

Operating Temperature Environment

5.5

Abnormal Environments

5.6

Other Operating and Service Environments

5.7

Static Electricity Build-Up

5.8

Flame Spread

5.9

Materials

6

Raw Materials

6.1

Laminate Composition

6.2

Laminate Properties

6.3

Design

7

Design

7.1

Assumptions

7.2

Dead Loads

7.3

Wind Loads

7.4

Earthquake Loads

7.5

Thermal Loads

7.6

Circumferential Pressure Loads

7.7

Load Factors

7.8

Resistance Factors

7.9

Loading Combinations

7.10

Allowable Longitudinal Stresses

7.11

Allowable Circumferential Stresses

7.12

Design Limits

7.13

Tolerances

7.14

Deflections

7.15

Critical Deign Considerations and Details

7.16

Fabrication

8

Fabrication

8.1

Reponsibility of Fabricator

8.2

Fabrication Facility

8.3

General Construction

8.4

Fabrication Equipment

8.5

Resin Systems

8.6

Reinforcement

8.7

Fabrication Procedures

8.8

Handling and Transportation

8.9

Erection Appurtenances

8.10

Tolerances

8.11

Erection of FRP Liners

9

Erection Scheme and Sequence

9.1

Handling and Storage on Site

9.2

Erection Appurtenances

9.3

Field Joints

9.4

Field Joints Lamination Procedure

9.5

Quality Assurance and Quality Control

10

Quality Assurance and Quality Control

10.1

Quality-Assurance Program

10.2

Quality-Assurance Surveillance

10.3

Inspections

10.4

Submittals

10.5

Operation Maintenance and Start-Up Procedures

11

Initial Start-Up

11.1

Operation and Maintenance

11.2

Annex

Typical Inspection Checklist

Annex A1

Appendix

Commentary

Appendix X1

References

 
2. Referenced Documents

D2471-99

Standard Test Method for Gel Time and Peak Exothermic Temperature of Reacting Thermosetting Resins (Withdrawn 2008)

C177-19e1

Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus (Includes all amendments and changes 2/23/2023).

C518-21

Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus

C581-26

Standard Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass-Fiber-Reinforced Structures Intended for Liquid Service

C582-23

Standard Specification for Contact-Molded Reinforced Thermosetting Plastic (RTP) Laminates for Corrosion-Resistant Equipment

D638-22

Standard Test Method for Tensile Properties of Plastics

D648-18

Standard Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position

D695-26

Standard Test Method for Compressive Properties of Rigid Plastics

D790-25

Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials

D883-26b

Standard Terminology Relating to Plastics (Includes all amendments and changes 8/24/2026).

D2393-86

Test Method for Viscosity of Epoxy Resins and Related Components

D3299-26

Standard Specification for Glass-Fiber-Reinforced Thermoset Resin Corrosion-Resistant Tanks

D4398-07

Standard Test Method for Determining the Chemical Resistance of Fiberglass-Reinforced Thermosetting Resins by One-Side Panel Exposure (Withdrawn 2015)

E84-26a

Standard Test Method for Surface Burning Characteristics of Building Materials (Includes all amendments and changes 4/15/2026).

D2583-25

Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor

E228-22

Standard Test Method for Linear Thermal Expansion of Solid Materials With a Push-Rod Dilatometer

ACI Standard?307

Specification for the Design and Construction of Reinforced Concrete Chimneys Available from American Concrete Institute (ACI), P.O. Box 9094, Farmington Hills, MI 48333-9094, http://www.concrete.org.

D2584-25

Standard Test Method for Ignition Loss of Cured Reinforced Resins

NFPA?77

Recommended Practice on Static Electricity Available from National Fire Protection Association (NFPA), 1 Batterymarch Park, Quincy, MA 02169-7471, http://www.nfpa.org.

Section X

Fiberglass Reinforced Plastic Pressure Vessels Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990, http://www.asme.org.

RTP-1

Reinforced Thermoset Plastic Corrosion Resistant Equipment