ASTM E749/E749M-17(2021) - 1.11.2021
 
Significance and Use

4.1Detection and location of AE sources in weldments during fabrication may provide information related to the integrity of the weld. Such information may be used to direct repair procedures on the weld or as a guide for application of other nondestructive evaluation (NDE) methods. A major attribute of applying AE for in-process monitoring of welds is the ability of the method to provide immediate real-time information on weld integrity. This feature makes the method useful to lower weld costs by repairing defects at the most convenient point in the production process. The AE activity from discontinuities in the weldment is stimulated by the thermal stresses from the welding process. The AE activity resulting from this stimulation is detected by AE sensors in the vicinity of the weldment, which convert the acoustic waves into electronic signals. The AE instrumentation processes signals and provides means for immediate display or indication of AE activity and for permanent recordings of the data.

4.2Items to be considered in preparation and planning for monitoring should include but not be limited to the following:

4.2.1Description of the system or object to be monitored or examined,

4.2.2Extent of monitoring, that is, entire weld, cover passes only, and so forth,

4.2.3Limitations or restrictions on the sensor mounting procedures, if applicable,

4.2.4Performance parameters to be established and maintained during the AE system verification procedure (sensitivity, location accuracy, and so forth),

4.2.5Maximum time interval between AE system verification checks,

4.2.6Performance criteria for purchased equipment,

4.2.7Requirements for permanent records of the AE response, if applicable,

4.2.8Content and format of test report, if required, and

4.2.9Operator qualification and certification, if required.

 
1. Scope

1.1This practice provides recommendations for acoustic emission (AE) monitoring of weldments during and immediately following their fabrication by continuous welding processes.

1.2The procedure described in this practice is applicable to the detection and location of AE sources in weldments and in their heat-affected zone during fabrication, particularly in those cases where the time duration of welding is such that fusion and solidification take place while welding is still in progress.

1.3The effectiveness of acoustic emission to detect discontinuities in the weldment and the heat-affected zone is dependent on the design of the AE system, the AE system verification procedure, the weld process, and the material type. Materials that have been monitored include low-carbon steels, low-alloy steels, stainless steels, and some aluminum alloys. The system performance must be verified for each application by demonstrating that the defects of concern can be detected with the desired reliability.

1.4UnitsThe values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.

1.5This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.6This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

 
2. Referenced Documents

E1316-26a

Standard Terminology for Nondestructive Examinations (Includes all amendments and changes 3/30/2026).

ANSI/ASNT CP-189

Standard for Qualification and Certification of Nondestructive Testing Personnel

NAS-410

Certification and Qualification of Nondestructive Personnel (Quality Assurance Committee)

E569-07

Standard Practice for Acoustic Emission Monitoring of Structures During Controlled Stimulation

E543-26

Standard Specification for Agencies Performing Nondestructive Testing

E650-97

Standard Guide for Mounting Piezoelectric Acoustic Emission Sensors