ASTM F2799-09 - 1.11.2009
 
Significance and Use

This practice is intended to be used as a standard wiring practice for normal and utility category aircraft when not contrary to standards published by the aircraft original equipment manufacturer (OEM) or regulations. This practice is intended to be used for maintenance and preventive maintenance of electrical wiring interconnection systems (EWIS).

This practice is not intended to supersede or replace any government specification or specific manufacturers instructions regarding EWIS maintenance or repair.

 
1. Scope

1.1 DefinitionThis practice defines acceptable practices and processes for the maintenance, preventative maintenance, and repair of electric systems in general aviation aircraft. This practice does not change or create any additional regulatory requirements nor does it authorize changes in or permit deviations from existing regulatory requirements.

1.2 ApplicabilityThe guidance provided in this practice is directed to air carriers, air operators, maintenance providers, repair stations, and anyone performing maintenance or repairs.

1.3 Protections and WarningsThis practice provides guidance to minimize contamination and accidental damage to electrical wiring interconnection systems (EWIS) while working on aircraft.

1.4 Protect and Clean As You Go PhilosophyThis philosophy is applied to aircraft wiring through inclusion in operators maintenance and training programs. This philosophy stresses the importance of protective measures when working on or around wire bundles and connectors. It stresses how important it is to protect EWIS during structural repairs, (STC) installations, or other alterations by ensuring that metal shavings, debris, and contamination resulting from such work are removed.

1.5 UnitsThe values given in inch-pound units are to be regarded as the standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

Note 1—When SI units are required, refer to Annex 5 of ICAO.

1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

 
2. Referenced Documents

AS 4372

Performance Requirements for Wire, Electric, Insulated Copper or Copper Alloy Available from Society of Automotive Engineers (SAE), 400 Commonwealth Dr., Warrendale, PA 15096-0001, http://www.sae.org.

DO-160C

Environmental Conditions and Test Procedures for Airborne Equipment Available from RTCA, Inc., 1828 L St., NW, Suite 805, Washington, DC 20036.

AS 21919

Clamp, Loop Type, Cushioned Support

AS 50881

Wiring Aerospace Vehicle

ARP 1870

Aerospace Systems Electrical Bonding and Grounding for Electromagnetic Compatibility and Safety

ARP 1928

Torque Recommendations for Attaching Electrical Wiring Devices to Terminal Boards or Blocks, Studs, Posts, Etc.

Advisory Circular 20-53A

Protection of Aircraft Fuel Systems against Fuel Vapor Ignition due to Lightning

MIL-C-22520/2C

Crimping Tools, Terminal, Hand, Wire Termination

MIL-S-8802

Sealing Compound, Temperature-Resistant, Integral Fuel Tanks and Fuel Cell Cavities, High Adhesion

MIL-T-7928

Terminal, Lug Splices, Conductors, Crimp Style, Copper

MIL-T-43435

Tape, Lacing and Tying

MS17821

Specification for Cable and Marker Color Code Numbers

MS17822

Specification for Cable and Marker Color Code Numbers

NAVAIR 01-1A-505

Installation Practices--Aircraft Electric and Electronic Wiring

F2490-20

Standard Guide for Aircraft Electrical Load and Power Source Capacity Analysis

F2639-18

Standard Practice for Design, Alteration, and Certification of Aircraft Electrical Wiring Systems

EIA 471

Symbol and Label for Electrostatic Sensitive Devices Available from the JEDEC Solid State Technology Association, 3103 N. 10th St., Suite 240-S, Arlington, VA 22201.

WC 27500

Standards for Aerospace and Industrial Electric Cable Available from National Electrical Manufacturers Association (NEMA), 1300 N. 17th St., Suite 1752, Rosslyn, VA 22209, http://www.nema.org.

AS 4373

Test Methods for Insulated Electric Wire