ASTM F2820-12 - 15.4.2012
 
1. Scope

1.1 This specification covers virgin polyetherketoneketone (PEKK) polymer resin as supplied by a vendor (for example, in pellets, powder, and fabricated forms). It provides requirements and associated test methods for these thermoplastics when they are to be used in the manufacture of intracorporeal devices such as surgical implants or components of surgical or dental devices.

1.2 As with any material, some characteristics may be altered by the processing techniques (for example, molding, extrusion, machining, assembly, and sterilization) required for the production of a specific part or device. Therefore, properties of fabricated forms of these polymers should be evaluated using test methods which are appropriate to ensure safety and efficacy as agreed upon by the vendor, purchaser, and regulating bodies. With reduced crystallinity, certain polymers have been shown to be more susceptible to environmental stress cracking. Depending upon the implant application, the end user should characterize the material for environmental stress cracking resistance.

1.3 The properties included in this specification are those applicable for PEKK polymers only. Indicated properties are for fabricated forms. Fabricated forms and materials containing colorants, fillers, processing aids, or other additives, as well as polymer blends which contain PEKK, or reclaimed materials are not covered by this specification.

1.4 This specification is designed to recommend physical, chemical, and biological test methods to establish a reasonable level of confidence concerning the performance of virgin PEKK polymers for use in medical implant devices. The properties listed should be considered in selecting material(s) in accordance with the specific end-use requirements.

1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

1.6 When evaluating material in accordance with this specification, hazardous materials, operations, and equipment may be involved. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

 
2. Referenced Documents

D570-22

Standard Test Method for Water Absorption of Plastics

D149-20

Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies

D638-22

Standard Test Method for Tensile Properties of Plastics

D648-18

Standard Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position

D695-23

Standard Test Method for Compressive Properties of Rigid Plastics

D696-16

Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30°C and 30°C with a Vitreous Silica Dilatometer

D3418-21

Standard Test Method for Transition Temperatures and Enthalpies of Fusion and Crystallization of Polymers by Differential Scanning Calorimetry

D4000-23

Standard Classification System for Specifying Plastic Materials

F748-16

Standard Practice for Selecting Generic Biological Test Methods for Materials and Devices

D1898-68(1989)

Standard Practice for Sampling of Plastics (Withdrawn 1998)

D3417-99

Standard Test Method for Enthalpies of Fusion and Crystallization of Polymers by Differential Scanning Calorimetry (DSC) (Withdrawn 2004)

ISO 13485

Medical devices--Quality Management Systems--Requirements for Regulatory Purposes

United States Pharmacopeia

Vol XXI, or latest edition

D792-20

Standard Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement

D955-21

Standard Test Method of Measuring Shrinkage from Mold Dimensions of Thermoplastics

D1238-23a

Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer (Includes all amendments and changes 12/6/2023).

D1505-18

Standard Test Method for Density of Plastics by the Density-Gradient Technique

D790-17

Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials

D256-23e1

Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics (Includes all amendments and changes 4/7/2023).