ASTM B984-12 - 1.5.2012
 
1. Scope

1.1 This specification covers requirements for electrodeposited palladium-cobalt alloy coatings containing approximately 80% of palladium and 20% of cobalt. Composite coatings consisting of palladium-cobalt with a thin gold overplate for applications involving electrical contacts are also covered. Palladium and palladium-cobalt remain competitive finishes for high reliability applications.

1.2 Properties—Palladium is the lightest and least noble of the platinum group metals (1)2. IIt has the density of 12 gm per cubic centimeter, specific gravity of 12.0, that is substantially lower than the density of gold, 19.29 gm per cubic centimeter, specific gravity 19.3, and platinum 21.48 gm per cubic centimeter, specific gravity 21.5. The density of cobalt on the other hand is even less than palladium. It is only 8.69 gm per cubic centimeter, specific gravity 8.7. This yields a greater volume or thickness of coating and, consequently, some saving of metal weight and reduced cost. Palladium-cobalt coated surface provides a hard surface finish (ASTM E18) thus decreasing wear and increasing durability. Palladium-cobalt coated surface also has very low coefficient of friction 0.43 compared to hard gold 0.60 thus providing lower mating and unmating forces for electrical contacts (1) 2. Palladium-cobalt has smaller grain size (ASTM E112), 50 – 150 Angstroms, compared to Hard Gold 200 – 250 Angstroms (1)2. 5 – 15 nanometer, compared to hard gold 20 – 25 nanometer (1)2. Palladium-cobalt has low porosity (ASTM B799) 0.2 porosity index compared to hard gold 3.7 porosity index (1)2. Palladium-cobalt coated surface has higher ductility (ASTM B489) 3-7 than that of hard gold <3 (1)2. The palladium-cobalt coated surface is also thermally more stable 395°C than hard gold 150°C, and silver 170°C. The following Table 1 compares the hardness range of electrodeposited palladium-cobalt with other electrodeposited noble metals and alloys (3,4).2

TABLE 1 - Hardness of Noble Metals

Approximate Hardness (HK25)

Gold

50–250

Palladium

75–600

Platinum

150–550

Palladium-Nickel

300–650

Palladium-Cobalt

500–650

Rhodium

750–1100

Ruthenium

600–1300


1.3 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Some specific hazards statements are given in Section 7 on Hazards.

 
2. Referenced Documents

B481-24

Standard Practice for Preparation of Titanium and Titanium Alloys for Electroplating

B558-25

Standard Practice for Preparation of Nickel Alloys for Electroplating

B487-24

Standard Test Method for Measurement of Metal and Oxide Coating Thickness by Microscopical Examination of Cross Section

B488-18(2025)

Standard Specification for Electrodeposited Coatings of Gold for Engineering Uses

B489-85(2023)

Standard Practice for Bend Test for Ductility of Electrodeposited and Autocatalytically Deposited Metal Coatings on Metals

B499-09(2026)

Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals

B507-14(2021)

Standard Practice for Design of Articles to Be Electroplated on Racks

B542-24

Standard Terminology Relating to Electrical Contacts and Their Use

B568-98(2021)

Standard Test Method for Measurement of Coating Thickness by X-Ray Spectrometry

B571-23

Standard Practice for Qualitative Adhesion Testing of Metallic Coatings

B602-21

Standard Guide for Attribute Sampling of Metallic and Inorganic Coatings

B679-98(2021)

Standard Specification for Electrodeposited Coatings of Palladium for Engineering Use

B689-97(2023)

Standard Specification for Electroplated Engineering Nickel Coatings

B697-88(2021)

Standard Guide for Selection of Sampling Plans for Inspection of Electrodeposited Metallic and Inorganic Coatings

B741-95(2000)

Standard Test Method for Porosity In Gold Coatings On Metal Substrates By Paper Electrography (Withdrawn 2005)

B748-90(2021)

Standard Test Method for Measurement of Thickness of Metallic Coatings by Measurement of Cross Section with a Scanning Electron Microscope

B762-21

Standard Guide of Variables Sampling of Metallic and Inorganic Coatings

B567-98(2021)

Standard Test Method for Measurement of Coating Thickness by the Beta Backscatter Method

B765-03(2023)

Standard Guide for Selection of Porosity and Gross Defect Tests for Electrodeposits and Related Metallic Coatings

B799-95(2025)

Standard Test Method for Porosity in Gold and Palladium Coatings by Sulfurous Acid/Sulfur-Dioxide Vapor

B809-25

Standard Test Method for Porosity in Metallic Coatings by Humid Sulfur Vapor (“Flowers-of-Sulfur”)

D1125-23

Standard Test Methods for Electrical Conductivity and Resistivity of Water

D3951-18(2023)

Standard Practice for Commercial Packaging

E112-25e1

Standard Test Methods for Determining Average Grain Size (Includes all amendments and changes 9/9/2026).

E18-25

Standard Test Methods for Rockwell Hardness of Metallic Materials

B281-88(2025)

Standard Practice for Preparation of Copper and Copper-Base Alloys for Electroplating and Conversion Coatings

B322-99(2025)

Standard Guide for Cleaning Metals Prior to Electroplating

B343-26

Standard Practice for Preparation of Nickel for Electroplating with Nickel

B374-24

Standard Terminology Relating to Electroplating

B183-18(2022)

Standard Practice for Preparation of Low-Carbon Steel for Electroplating

B242-99(2025)

Standard Guide for Preparation of High-Carbon Steel for Electroplating

B254-26

Standard Practice for Preparation of and Electroplating on Stainless Steel

B482-25

Standard Practice for Preparation of Tungsten and Tungsten Alloys for Electroplating