ASTM C394/C394M-16 - 1.4.2016
 
Significance and Use

5.1 Often the most critical stress to which a sandwich panel core is subjected is shear. The effect of repeated shear stresses on the core material can be very important, particularly in terms of durability under various environmental conditions.

5.2 This test method provides a standard method of obtaining the sandwich core shear fatigue response. Uses include screening candidate core materials for a specific application, developing a design-specific core shear cyclic stress limit, and core material research and development.

Note 3: This test method may be used as a guide to conduct spectrum loading. This information can be useful in the understanding of fatigue behavior of core under spectrum loading conditions, but is not covered in this standard.

5.3 Factors that influence core fatigue response and shall therefore be reported include the following: core material, core geometry (density, cell size, orientation, etc.), specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, loading frequency, force (stress) ratio and speed of testing (for residual strength tests).

Note 4: If a sandwich panel is tested using the guidance of this standard, the following may also influence the fatigue response and should be reported: facing material, adhesive material, methods of material fabrication, adhesive thickness and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing materials.

 
1. Scope

1.1 This test method determines the effect of repeated shear forces on core material used in sandwich panels. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).

1.2 This test method is limited to test specimens subjected to constant amplitude uniaxial loading, where the machine is controlled so that the test specimen is subjected to repetitive constant amplitude force (stress) cycles. Either shear stress or applied force may be used as a constant amplitude fatigue variable.

1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. Within the text, the inch-pound units are shown in brackets.

1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

 
2. Referenced Documents

C271/C271M-16(2022)e1

Standard Test Method for Density of Sandwich Core Materials (Includes all amendments and changes 5/11/2022).

E456-13a(2022)e1

Standard Terminology Relating to Quality and Statistics (Includes all amendments and changes 4/16/2024).

E177-26a

Standard Practice for Use of the Terms Precision and Bias in ASTM Test Methods (Includes all amendments and changes 5/14/2026).

E122-17(2022)

Standard Practice for Calculating Sample Size to Estimate, With Specified Precision, the Average for a Characteristic of a Lot or Process

E6-25

Standard Terminology Relating to Methods of Mechanical Testing

E467-21

Standard Practice for Verification of Constant Amplitude Dynamic Forces in an Axial Fatigue Testing System

E739-23

Standard Guide for Statistical Analysis of Linear or Linearized Stress-Life (S-N) and Strain-Life (?-N) Fatigue Data (Withdrawn 2024)

E1012-19

Standard Practice for Verification of Testing Frame and Specimen Alignment Under Tensile and Compressive Axial Force Application

Fibre-reinforced plastics: Determination of fatigue properties under cyclic loading conditions

D5229/D5229M-20

Standard Test Method for Moisture Absorption Properties and Equilibrium Conditioning of Polymer Matrix Composite Materials

D3878-26

Standard Terminology for Composite Materials

C273/C273M-20

Standard Test Method for Shear Properties of Sandwich Core Materials

D883-26b

Standard Terminology Relating to Plastics (Includes all amendments and changes 8/24/2026).