ASTM E280-21 - 1.7.2021
 
Significance and Use

4.1?Personnel utilizing reference radiographs to this standard shall be qualified to perform radiographic interpretation in accordance with a nationally or internationally recognized NDT personnel qualification practice or standard such as ANSI/ASNT-CP-189, SNT-TC-1A, NAS 410, ISO 9712, or a similar document and certified by the employer or certifying agency, as applicable. The practice or standard used and its applicable revision shall be identified in the contractual agreement between the using parties. Personnel shall be authorized to perform radiographic interpretation by the employer. A certified Level III shall be available to assist with interpreting specifications and product requirements as applied to the reference radiographs (if the Level III is the radiographic interpreter, this may be the same person).

4.2?Graded reference radiographs are intended to provide a guide enabling recognition of specific casting discontinuity types and relative severity levels that may be encountered during typical fabrication processes. Reference radiographs containing ungraded discontinuities are provided as a guide for recognition of a specific casting discontinuity type where severity levels may not be needed. These reference radiographs are intended as a basis from which manufacturers and purchasers may, by mutual agreement, select particular workmanship classes to serve as standards representing minimum levels of acceptability (see Sections 6 and 7).

4.3?Reference radiographs represented by this standard may be used, as agreed upon in a purchaser supplier agreement, for energy levels, thicknesses, or both, outside the range of this standard when determined applicable for the casting service application. Overlapping severity levels of similar discontinuity categories and energy level range of Reference Radiographs E186 reference radiographs may alternatively be used, as determined appropriate for the casting service application, if so agreed upon in a purchaser supplier agreement (see 5.1).

4.4?Procedures for evaluation of production radiographs using applicable reference radiographs of this standard are prescribed in Section 8; however, there may be manufacturing-purchaser issues involving specific casting service applications where it may be appropriate to modify or alter such requirements. Where such modifications may be appropriate for the casting application, all such changes shall be specifically called-out in the purchaser supplier agreement or contractual document. Section 9 addresses purchaser supplier requisites where weld repairs may be required.

 
1. Scope

1.1?These reference radiographs2 illustrate various categories, types, and severity levels of discontinuities occurring in steel castings that have section thicknesses of 41/2?to 12 in. (114 to 305 mm). The reference radiograph films are an adjunct to this document and must be purchased separately from ASTM International, if needed (see 2.2). Categories and severity levels for each discontinuity type represented by these reference radiographs are described in 1.2.

Note 1:?The basis of application for these reference radiographs requires a prior purchaser supplier agreement of radiographic examination attributes and classification criterion as described in Sections 4, 6, and 7 of this standard. Reference radiographs for other steel casting thicknesses may be found in Reference Radiographs E446 and E186. Reference Radiographs E186 provides some overlap of severity levels for similar discontinuity categories within the same energy level range (see 4.3, 5.1, and 6.3).

1.2?These reference radiographs consist of two separate volumes as follows

1.2.1?Volume I: 2-MV X-rays and Cobalt-60This includes cobalt-60 or equivalent isotope radiation and from 2-MV up to 4-MV X-rays. Set of 28 plates in 81/2?by 11 in. (216 by 279 mm) ring binders.

1.2.2?Volume II: 4-MV to 30-MV X-raysSet of 28 plates in 8 1/2?by 11 in. (216 by 279 mm) ring binders.

1.2.3?Unless otherwise specified in a purchaser supplier agreement (see 1.1), each volume is for comparison only with production radiographs produced with radiation energy levels within the thickness range covered by this standard. Each volume consists of three categories of graded discontinuities in increasing severity levels, and three categories of ungraded discontinuities. Reference radiographs containing ungraded discontinuities are provided as a guide for recognition of a specific casting discontinuity type where severity levels are not needed. Following is a list of discontinuity categories, types, and severity levels for the adjunct reference radiographs of this standard:

1.2.3.1?Category AGas porosity; severity levels 1 through 5.

1.2.3.2?Category BSand and slag inclusions; severity levels 1 through 5.

1.2.3.3?Category CShrinkage; three types:

(1)?Ca Linear ShrinkageSeverity levels 1 through 5 (called Type 1 in previous revisions).

(2)?Cb Feathery Shrinkage Severity levels 1 through 5 (called Type 2 in previous revisions).

(3)?Cc Sponge ShrinkageSeverity levels 1 through 5 (called Type 3 in previous revisions).

1.2.3.4?Category DCrack; one illustration D5 in pre-1972 documents.

1.2.3.5?Category EHot tear; one illustration D3 in pre-1972 documents.

1.2.3.6?Category FInsert; one illustration EB2 in pre-1972 documents.

1.3?From time to time, there may be minor changes to the process for manufacturing of the reference radiograph adjunct materials. These changes could include changes in the films or processing chemicals used, changes in the dies or printing for the cardboard mats, etc.; however, in all cases, these changes are reviewed by the Illustration Monitoring Subcommittee and all reference radiographs are reviewed against a fixed prototype image to ensure that there are no changes to the acceptance level represented by the reference radiographs. Therefore, the adjunct reference radiographs remain valid for use with this standard regardless of the date of production or the revision level of the text standard.

1.4?UnitsThe values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

1.5?This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.6?This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

 
2. Referenced Documents

E94-04

Standard Guide for Radiographic Examination

Volume II, 4-MV to 30-MV X-rays Order .

Reference Radiographs for Heavy-Walled (4 12 to 12 in. (114 to 305 mm)) Steel Castings:

E1316-24

Standard Terminology for Nondestructive Examinations

E446-20

Standard Reference Radiographs for Steel Castings Up to 2 in. (50.8 mm) in Thickness

E242-15(2020)

Standard Reference Radiographs for Appearances of Radiographic Images as Certain Parameters are Changed

E186-20

Standard Reference Radiographs for Heavy-Walled (2 to 412 in. (50.8 to 114 mm)) Steel Castings

Volume I, 2-MV to 4 MV X-rays and Cobalt-60 Order .