ASTM D6899-03 - 10.7.2003
 
Significance and Use

When a laboratory-accelerated test simulates the changing conditions to which automotive finishes are exposed, more realistic corrosion failures are produced.

Cyclic corrosion tests are effective for evaluating a variety of corrosion mechanisms, such as general, galvanic, crevice, etc. The cyclic corrosion tests make use of many types of environments, such as salt fog (Practice B 117), humidity (Practice D 2247 or Practice D 1735) and dry conditions to accelerate metallic corrosion. In cyclic corrosion testing, specimens can be exposed to many different types of environmental conditions and cycled from one environment to another.

In all tests it is imperative to expose control specimens with an established corrosion performance together with the test specimens to make a comparison possible of the corrosion performance of the two sets.

Guidelines are included for those who evaluate the corrosion performance of painted metal parts in cyclic corrosion tests. These guidelines are intended to help ensure that the results of the tests can be used to reach conclusions concerning the variables under study, without being affected by the test procedure itself. The guidelines are also intended to assist users of this type of test in obtaining good inter-laboratory agreement of results.

This guide is not intended to be a substitute for the described cyclic corrosion test standard. In all cases, the laboratory should obtain the most recent published standard for complete details. The published standard supersedes this guide.

 
1. Scope

1.1 This guide is designed to assist in determining the appropriate corrosion test methods for automotive painted steel.

1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory requirements prior to use.

 
2. Referenced Documents

B117-26

Standard Practice for Operating Salt Spray (Fog) Apparatus

D16-1989

Suggested Procedure for Development of Spill Prevention Control and Countermeasure (SPCC) Plans - (To Assist Conformance to Requirements of Title 40, Code of Federal Regulations, Part 112)

D609-17(2022)

Standard Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint, Varnish, Conversion Coatings, and Related Coating Products

D823-18(2022)

Standard Practices for Producing Films of Uniform Thickness of Paint, Coatings and Related Products on Test Panels

D870-25

Standard Practice for Testing Water Resistance of Coatings Using Water Immersion

D1193-24

Standard Specification for Reagent Water

D1654-24e1

Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments (Includes all amendments and changes 7/2/2026).

D1735-21

Standard Practice for Testing Water Resistance of Coatings Using Water Fog Apparatus

D2247-25

Standard Practice for Testing Water Resistance of Coatings in 100 % Relative Humidity

D3170-12

Standard Test Method for Chipping Resistance of Coatings

D6675-23

Standard Practice for Salt-Accelerated Outdoor Cosmetic Corrosion Testing of Organic Coatings on Automotive Sheet Steel

G1-25

Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens

G15-08

Standard Terminology Relating to Corrosion and Corrosion Testing (Withdrawn 2010)

G16-13(2024)

Standard Guide for Applying Statistics to Analysis of Corrosion Data

G113-24

Standard Terminology Relating to Natural and Artificial Weathering Tests of Nonmetallic Materials

SAE J2334

Cosmetic Corrosion Lab Test

JIS Z 2371

Methods of Neutral Salt Spray Testing