ASTM D7765-12 - 1.6.2012
 
Significance and Use

4.1 Earthwork associated with highway construction provides an opportunity for high volume reuse of green foundry sands discarded by the foundry industry. This practice covers methods and recommendations to use of foundry sand as embankment and structural fill.

4.2 This practice describes the unique construction considerations that may apply to foundry sands. The behavior may vary due to specific composition of the material and local conditions.

4.3 The use of foundry sand in embankment and structural fill may be regulated by state and local codes. These codes should be consulted.

4.4 This practice is intended for use with green foundry sands where bentonite is used as the binder. It may not be applicable for chemically bonded foundry sands.

 
1. Scope

1.1 This practice covers methods to use foundry sand as embankment and structural fill.

1.2 It includes recommended construction (Section 5), compaction control (Section 6), and freeze-thaw durability (Section 7) practices.

1.3 The engineer should be aware that foundry sand is a by-product of metal casting industries. Various state, county, and local environmental laws and regulations may apply if foundry sand is used as an alternative embankment or fill material. It is advised that foundry sand users contact state, county, and local environmental regulators to determine what requirements or limitations may exist.

1.4 This standard applies to both green foundry sand and chemically bonded foundry sand.

1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

1.7 This guide offers an organized collection of information or a series of options and does not recommend a specific course of action. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this guide may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consideration of a project’s many unique aspects. The word “Standard” in the title of this document means only that the document has been approved through the ASTM consensus process.

 
2. Referenced Documents

D6026-21

Standard Practice for Using Significant Digits and Data Records in Geotechnical Data

D6938-23

Standard Test Methods for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)

G51-23

Standard Test Method for Measuring pH of Soil for Use in Corrosion Evaluations

G187-23

Standard Test Method for Measurement of Soil Resistivity Using the Two-Electrode Soil Box Method

D698-12(2021)

Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/ft3 (600 kN-m/m3))

C837-09(2024)

Standard Test Method for Methylene Blue Index of Clay

D653-26

Standard Terminology Relating to Soil, Rock, and Contained Fluids

D1556-07

Standard Test Method for Density and Unit Weight of Soil in Place by the Sand-Cone Method

D1557-12(2021)

Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3 (2,700 kN-m/m3))

D1883-21

Standard Test Method for California Bearing Ratio (CBR) of Laboratory-Compacted Soils

D2216-19

Standard Test Methods for Laboratory Determination of Water (Moisture) Content of Soil and Rock by Mass

D2974-25e1

Standard Test Methods for Determining the Water (Moisture) Content, Ash Content, and Organic Material of Peat and Other Organic Soils (Includes all amendments and changes 12/9/2025).

D4327-17(2025)

Standard Test Method for Anions in Water by Suppressed Ion Chromatography

D5080-20

Standard Test Method for Rapid Determination of Percent Compaction

D5918-13

Standard Test Methods for Frost Heave and Thaw Weakening Susceptibility of Soils