ASTM E165-09 - 1.7.2009
 
Significance and Use

Liquid penetrant testing methods indicate the presence, location and, to a limited extent, the nature and magnitude of the detected discontinuities. Each of the various penetrant methods has been designed for specific uses such as critical service items, volume of parts, portability or localized areas of examination. The method selected will depend accordingly on the design and service requirements of the parts or materials being tested.

 
1. Scope

1.1 This practice covers procedures for penetrant examination of materials. Penetrant testing is a nondestructive testing method for detecting discontinuities that are open to the surface such as cracks, seams, laps, cold shuts, shrinkage, laminations, through leaks, or lack of fusion and is applicable to in-process, final, and maintenance testing. It can be effectively used in the examination of nonporous, metallic materials, ferrous and nonferrous metals, and of nonmetallic materials such as nonporous glazed or fully densified ceramics, as well as certain nonporous plastics, and glass.

1.2 This practice also provides a reference:

1.2.1 By which a liquid penetrant examination process recommended or required by individual organizations can be reviewed to ascertain its applicability and completeness.

1.2.2 For use in the preparation of process specifications and procedures dealing with the liquid penetrant testing of parts and materials. Agreement by the customer requesting penetrant inspection is strongly recommended. All areas of this practice may be open to agreement between the cognizant engineering organization and the supplier, or specific direction from the cognizant engineering organization.

1.2.3 For use in the organization of facilities and personnel concerned with liquid penetrant testing.

1.3 This practice does not indicate or suggest criteria for evaluation of the indications obtained by penetrant testing. It should be pointed out, however, that after indications have been found, they must be interpreted or classified and then evaluated. For this purpose there must be a separate code, standard, or a specific agreement to define the type, size, location, and direction of indications considered acceptable, and those considered unacceptable.

1.4 The values stated in inch-pound units are to be regarded as the standard. SI units are provided for information only.

1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

 
2. Referenced Documents

E1316-24

Standard Terminology for Nondestructive Examinations

E1417-05

Standard Practice for Liquid Penetrant Testing

E1418-21

Standard Practice for Visible Penetrant Testing Using the Water-Washable Process

ANSI/ASNT CP-189

Standard for Qualification and Certification of Nondestructive Testing Personnel

MIL-STD-410

Nondestructive Testing Personnel Qualification and Certification

429

Method for the Examination of Water and Wastewater

NAS-410

Certification and Qualification of Nondestructive Test Personnel

QPL-AMS-2644

Qualified Products of Inspection Materials, Penetrant

D129-18

Standard Test Method for Sulfur in Petroleum Products (General High Pressure Decomposition Device Method) (Withdrawn 2023)

E516-95a(2021)

Standard Practice for Testing Thermal Conductivity Detectors Used in Gas Chromatography (Includes all amendments and changes 4/13/2021).

D808-16

Standard Test Method for Chlorine in New and Used Petroleum Products (High Pressure Decomposition Device Method) (Withdrawn 2021)

D1193-06(2018)

Standard Specification for Reagent Water

D1552-23

Standard Test Method for Sulfur in Petroleum Products by High Temperature Combustion and Infrared (IR) Detection or Thermal Conductivity Detection (TCD)

D4327-17

Standard Test Method for Anions in Water by Suppressed Ion Chromatography

E433-71(2023)

Standard Reference Photographs for Liquid Penetrant Inspection

E543-21

Standard Specification for Agencies Performing Nondestructive Testing

E1208-21

Standard Practice for Fluorescent Liquid Penetrant Testing Using the Lipophilic Post-Emulsification Process

E1209-18

Standard Practice for Fluorescent Liquid Penetrant Testing Using the Water-Washable Process

E1210-21

Standard Practice for Fluorescent Liquid Penetrant Testing Using the Hydrophilic Post-Emulsification Process

E1219-21

Standard Practice for Fluorescent Liquid Penetrant Testing Using the Solvent-Removable Process

E1220-21

Standard Practice for Visible Penetrant Testing Using Solvent-Removable Process