ASTM E235/E235M-12 - 1.5.2012
 
1. Scope

1.1 This specification covers the requirements for simplex, compacted mineral-insulated, metal-sheathed (MIMS), Type K and N thermocouples for nuclear or other high reliability service. Depending on size, these thermocouples are normally suitable for operating temperatures to 1652°F [900°C]; special conditions of environment and life expectancy may permit their use at temperatures in excess of 2012°F [1100°C]. This specification was prepared to detail requirements for this type of MIMS thermocouple for use in nuclear environments, but they can also be used for laboratory or general commercial applications where the environmental conditions exceed normal service requirements. The intended use of a MIMS thermocouple in a specific nuclear application will require evaluation of the compatibility of the thermocouple, including the effect of the temperature, atmosphere, and integrated neutron flux on the materials and accuracy of the thermoelements in the proposed application by the purchaser.

1.2 This specification does not attempt to include all possible specifications, standards, etc., for materials that may be used as sheathing, insulation, and thermocouple wires for sheathed-type construction. The requirements of this specification include only the austenitic stainless steels and other alloys as allowed by Specification E585/E585M for sheathing, magnesium oxide or aluminum oxide as insulation, and Type K and N thermocouple wires for thermoelements (see Note 1).

1.3 General DesignNominal sizes of the finished thermocouples shall be 0.0400 in., 0.0625 in., 0.125 in., 0.1875 in., or 0.250 in. [1.000 mm, 1.500 mm, 3.000 mm, 4.500 mm, or 6.000 mm]. Sheath dimensions and tolerances for each nominal size shall be in accordance with Table 1 and Figs. 1 and 2. The measuring junction styles for thermocouples covered by this specification are as follows:

1.3.1 Style G (grounded)The measuring junction is electrically connected to its conductive sheath, and

1.3.2 Style U (ungrounded)The measuring junction is electrically isolated from its conductive sheath and from reference ground.

1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not exact equivalents or conversions; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.

1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

TABLE 1 Dimensions for Style G and U Measuring Junctions

Sheath Outside Diameter, AMinimum
Sheath
Wall,
B
Minimum
Insulation
Thickness,
C
Minimum
Wire
Diameter,
D
E, ToleranceF, Tolerance
NominalToleranceminmaxminmax
minmax

Inches

0.0400

0.0390

0.0415

0.006

0.004

0.005

0.006

0.020

0.004

0.021

0.0625

0.0615

0.0640

0.009

0.005

0.010

0.009

0.032

0.005

0.032

0.1250

0.1240

0.1265

0.012

0.012

0.020

0.012

0.062

0.012

0.063

0.1875

0.1865

0.1890

0.020

0.022

0.031

0.020

0.093

0.022

0.095

0.2500

0.2480

0.2520

0.030

0.024

0.040

0.030

0.125

0.024

0.125

[Millimetres]

[1.000]

[0.975]

[1.038]

[0.15]

[0.10]

[0.13]

[0.15]

[0.51]

[0.10]

[0.53]

[1.500]

[1.475]

[1.538]

[0.23]

[0.13]

[0.25]

[0.23]

[0.81]

[0.13]

[0.81]

[3.000]

[2.975]

[3.038]

[0.30]

[0.30]

[0.51]

[0.30]

[1.57]

[0.30]

[1.60]

[4.500]

[4.475]

[4.538]

[0.51]

[0.56]

[0.79]

[0.51]

[2.36]

[0.56]

[2.41]

[6.000]

[5.950]

[6.050]

[0.76]

[0.61]

[1.02]

[0.76]

[3.18]

[0.61]

[3.18]


FIG. 1 Grounded Measuring Junction, Style G


FIG. 2 Ungrounded Measuring Junction, Style U

 
2. Referenced Documents

A5.9

Specification for Corrosion-Resisting Chromium and Chromium-Nickel Steel-Welding Rods and Bare Electrodes Available from American Welding Society (AWS), 550 NW LeJeune Rd., Miami, FL 33126, http://www.aws.org.

E883-11(2017)

Standard Guide for Reflected-Light Photomicrography

B46.1

Surface Texture Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.

A262-15(2021)

Standard Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels

E3-11(2017)

Standard Guide for Preparation of Metallographic Specimens

E45-18a(2023)

Standard Test Methods for Determining the Inclusion Content of Steel (Includes all amendments and changes 11/6/2023).

E112-13(2021)

Standard Test Methods for Determining Average Grain Size

E165-09

Standard Practice for Liquid Penetrant Examination for General Industry

E220-19

Standard Test Method for Calibration of Thermocouples By Comparison Techniques

E230-03

Standard Specification and Temperature-Electromotive Force (EMF) Tables for Standardized Thermocouples

E344-23

Terminology Relating to Thermometry and Hydrometry

E585/E585M-23

Standard Specification for Compacted Mineral-Insulated, Metal-Sheathed, Base Metal Thermocouple Cable

E780-17(2021)

Standard Test Method for Measuring the Insulation Resistance of Mineral-Insulated, Metal-Sheathed Thermocouples and Mineral-Insulated, Metal-Sheathed Cable at Room Temperature

E839-23

Standard Test Methods for Sheathed Thermocouples and Sheathed Thermocouple Cable

E1652-21

Standard Specification for Magnesium Oxide and Aluminum Oxide Powder and Crushable Insulators Used in the Manufacture of Base Metal Thermocouples, Metal-Sheathed Platinum Resistance Thermometers, and Noble Metal Thermocouples